Contractors and architects who are building some of the most beautiful homes and buildings of today are recognizing the value that reclaimed wood adds to their buildings in terms of style, durability, and the ability to impress their clients. To appreciate the benefits of using reclaimed wood for the interior and exterior doors of your architectural project, you need to consider both the history of the wood as well as its current usefulness and durability.
Reclaimed Wood: What Is It?
Reclaimed wood refers to processed lumber that is expertly sourced and recovered from another structure. In America’s early years, wood was the primary building material, chosen for its strength and relative abundance. As a result, buildings such as barns, cabins, warehouses, and churches are popular sources for reclaimed wood. Everything from siding to doors to heavy wood beams can be reused in today’s buildings. You can find reclaimed wood being used as accents, timber frame supports, furniture, building material, and as doors.
Reclaimed Wood Benefits for Builders
Using reclaimed wood gives discerning architects and builders an edge: you demonstrate your dedication to sourcing one-of-a-kind materials completely customized to your clients’ discriminating tastes. However, reclaimed wood also supports architects and contractors in goals of quality, authenticity, and sustainability.
Quality – A door’s primary function is to stand straight and protect the interior spaces. For that, you need a quality door made from durable materials. Most reclaimed wood is lumber that was harvested in the 18th, 19th or early 20th centuries, when trees were slow-growing, tall, straight, with a dense grain and a natural ability to resist mold and insects. (In contrast, many of the doors in mass markets are milled from fast-growing tree farms.)
Reclaimed wood has been exposed to weather and changes in humidity. This weathers the wood, making it more stable and easier to work with. Once the door is added, your new home or building’s heating system won’t cause the door to warp, cup, or twist.
Authenticity – Your clients are looking for a building that is completely individual to their style. When you start with reclaimed wood, you are guaranteed to give your clients doors unlike any other. Reclaimed wood doors are authentically rustic and each is 100% original. Some reclaimed wood comes with additional character, such as worm holes, nail holes, and knots. These natural and man-made accents add to the wood’s character, transforming the door into artwork. Inspire your clients with the value of transforming old, authentic materials into something new, useful, and beautiful.
Sustainability – Reclaimed wood is the environmentally responsible option for any homeowner or contractor concerned with their impact on nature. Not only are you avoiding chopping down new trees, you are also preventing viable wood from ending up in a landfill. Reclaimed wood also reduces the amount of emissions associated with logging, processing, and transporting new wood necessary for building a door.
Sourcing Reclaimed Wood for Architects and Builders
The process of efficiently sourcing and preparing reclaimed wood requires experience and expert millwork skills. Vintage Millwork and Restoration has a long history of creating custom doors from quality materials, as well as knowing how to find high quality reclaimed wood.
We provide the experience necessary to know which species of wood weather well in 100+ year old structures, and which do not. We help architects and builders source high-quality reclaimed lumber and avoid purchasing damaged pieces.
Once the wood comes to our in-house millwork shop, we carefully inspect each piece to ensure the quality of the reclaimed wood. Once quality is assured, we remove any nails or other metal pieces from the wood. We sterilize the wood, killing any insects and mold, through kiln drying. This process also removes any residual moisture from the wood before the next step, which is cutting the wood to your exact specifications.
Vintage Millwork and Restoration has a long history of creating custom doors from quality materials, including reclaimed wood. Our craftsmanship allows us to expertly manage weathered wood and create beautiful, custom doors with long-lasting durability. To get started on offering your clients the best in reclaimed wood door, contact us or call us at 717-687-0292.
If you’re taking the time to create your own custom door, it’s probably safe to say you are looking for a unique, beautifully designed outcome. Selecting the right hardware to match that vision, however, involves more than just the visual appeal. The secret to your door’s success is taking into account the accessibility, lock functionality, style, and finish of your hardware.
Interior door hardware includes hinges, locks, doorknobs, stops, and everything required to operate your door. Exterior hardware adds items such as knockers and kickplates. Designing the best custom door to fit your needs means getting specific about which hardware pieces are the best choice for your access, lock, and style needs.
Physical Requirements for Accessibility
In considering the accessibility of your door, or how easy it is to open and close, think through how this door will likely be used. Will small kids reach for the handle, and do you want them to be able to easily get in and out? Will you need the door to open easily at the prodding of elbows, feet, or hips when your hands are full? Do you plan on living in this house well into your senior years, or do you have elderly family members who need to use this door frequently?
Daily use is a big determining factor in the physical shape you should use for your hardware. Doorknobs are popular, but they are trickier to use than a handle or lever. This is a good thing if you’re trying to keep small children inside. If you frequently find your hands full or need easy access for arthritic hands, you might favor a lever, which is easier to grip or turn.
Not all locks are the same. For this reason, you should get choosy about which lock style you need. While it’s easy to understand an exterior door’s need for a strong locking mechanism, it’s also important to consider interior door locks. Private areas in your home, such as your bedroom or bathroom, benefit from a privacy knob or lever. Privacy locks come with a tool for emergency release, which can come in handy for kids’ rooms. Closets and storage rooms should remain accessible, making non-locking passage levers or knobs a top choice.
Style and Finish
The best area to be picky is in selecting your hardware’s style and finish. After considering your accessibility and locking needs, find a hardware style that is congruent with the architecture of your home.
Styles and finishes vary widely, and each one contributes to your home’s look in a different way. If your home is more traditional, brass might fit best. Dress up the metal with a different finish to create a custom look. If your house is new or modern, you might want to consider chrome. Nickel and bronze styles also tend to work with a variety of décor. Try adding unique finishes such as black, copper, crystal, or even hand-painted to perfect your hardware’s look.
Stay consistent with your hardware material across all pieces: knobs, locks, hinges, and any decorative pieces. You can also ensure your look is cohesive from door to door by using the same hardware style on interior doors in the same room or area.
While your hardware selection should fit your home’s architectural style and your personal taste, that doesn’t mean you should skip out on trends you like. Today’s custom wood doors are not your grandfather’s style of wood door.
Now, some designers are using black hardware and fixtures with a matte finish to bring out the grain of wood used in their doors. Polished nickel, with its warmer undertones, is replacing polished chrome. Many homeowners are opting for softened finishes like satin, nickel, oil-rubbed bronze, and gun metal.
Where to Begin
Before purchasing a new door, get picky about the style and functionality you want out of your door. Talk with a designer or engineer – such as those on the Vintage Millwork and Restoration team – about your options in door handle or pull styles, locking options, and your home’s particular look and feel.
It is easier to choose all of the right components for your new door, such as the hardware or the best wood species, when you have an expert to walk you through the process. We have such experts on hand: they can take your vision and turn it into a real, solid door that you will love. Start the process by calling 717-687-0292 or contact us here.
When designing your custom wood door, it’s important to understand your options, including which type of wood best fits your needs. The decision does not always boil down to looks alone, but rather functionality and durability as well.
At Vintage Millwork & Restoration, we believe in educating our customers throughout the building process so they can make the best decisions for their custom doors. This includes exploring which type of wood is best for a door’s intended use.
Here, we’ll discuss six wood types we recommend as the top choices for custom exterior doors. Each wood species has its own unique characteristics and can be made into the door style of your choice.
- Sapele Mahogany
- Spanish Cedar
- Western Red Cedar
- White Oak
- Reclaimed White Oak
Originating in Western Africa, this beautiful reddish-brown hardwood has become one of the most popular wood types for exterior doors. Sapele mahogany’s medium texture, moderate luster, and decay resistance make it an ideal choice for homeowners looking for a durable custom door with a natural look.
Although this wood type is often referred to as “sapele mahogany,” and sapele is in the mahogany family, sapele is a distinct type of wood on its own. Sapele looks similar to mahogany, but is a denser wood with a slightly darker color. It also differs in its workability, though this isn’t usually a factor for homeowners. We use quartersawn sapele, which provides greater stability and a more prominent grain.
When it comes to finishing, sapele mahogany can be painted. However, it tends to look better stained, which shows off that impressive natural grain. The grain will not be obscured by anything other than the darkest finishes, providing more flexibility to suit a home’s appearance.
Native to Central and South America, Spanish cedar is an attractive hardwood with a moderate texture and a vibrant color ranging from brown to light pink. This wood type is traditionally used in humidors and is a prime choice for an exterior door due to its beauty and natural rot resistance.
Many homeowners find Spanish cedar to be especially attractive because of its shallowly interlocking grain and elegant natural appearance. Spanish cedar is loved by woodworking professionals, too, thanks to its standout workability and the fact that it weathers well.
In terms of finishing options, Spanish cedar can be painted, However, staining allows its natural beauty to shine.
Western Red Cedar
Grown in the Pacific Northwest, western red cedar is a beautiful wood type with a reddish-brown color and straight grain with a coarse texture. It’s the perfect wood species for homeowners looking for a time-tested classic that offers an impressive aesthetic and lasting value.
Western red cedar is a particularly durable wood and does well in terms of rot resistance. It’s also popular because of its subtle yet stunning appearance. The added character it gives a home can hardly be overstated.
And just as with Spanish cedar, western red can be painted or stained, but staining is the better option to show off its natural beauty. Painting hinders the features that make western red cedar a truly special wood type.
Grown in the eastern half of the United States and Canada, white oak is a durable, attractive hardwood that complements virtually any architectural style. It has a fairly straight grain and a light brown color.
White oak shares similarities with western red oak, but their differences give white oak the edge. Both stand out as considerably dense hardwoods, but white oak grains tend to be longer than red, and white oak is the darker of the two. White oak has a smoother grain, isn’t quite as soft, and is better with lighter stains than western red oak.
Reclaimed White Oak
One of the most unique choices for exterior doors, reclaimed oak, has become an increasingly popular choice among both homeowners and designers.
Salvaged from antique barns and homes, this wood type brings an impressive backstory that adds substance and character to its beautiful aesthetic. This salvaging also makes reclaimed oak an environmentally friendly choice. When working with this wood type, no trees are logged, and no new demand for virgin wood is created.
In terms of finishing, reclaimed wood should be stained to both showcase and protect its vintage aesthetic.
Grown in the eastern half of the US and Canada, poplar is an ideal wood type for homeowners who want high quality without a high price tag. It’s often used to make furniture and cabinets, but it’s also a great choice for custom exterior doors.
The color of poplar can differ slightly from board to board, but it will usually have a white or yellowish hue. Its grain is straight and uniform, containing minimal knots. When it comes to finishing, poplar is better off painted, as its natural color can vary just enough to make stain look uneven. Painting gives this wood type a better appearance and allows homeowners to get creative with customization.
Ready to Build Your Custom Door?
If you’re ready to build a custom exterior door of your own, look no further than the experienced craftsmen at Vintage Millwork & Restoration. Our combination of old-word craftsmanship and modern technology sets us apart as a millwork shop able to produce some of finest custom doors in the United States. Contact us today to learn more about our capabilities and to get started on your custom project.